Armorpoxy Cove Mortar Kit is designed to make the coving for areas where floor meets walls. It is mostly used for the sanitary areas but can be used in different areas for smooth and rounded transition. Cove Epoxy Mortar Kit is design to keep the areas with easy maintenance. Perfect for areas which are prone to heavy wear. This kit provides robust solution to strength your space.

With easy to follow instructions and top quality materials, this guide provides step by step application of Cove kit for professional usage.

Step by Step Application

1: Prep the surface

 a. Start by thoroughly cleaning the area where the cove mortar will be applied. Remove all dust, grease, and debris using a degreaser and a stiff brush. Ensure both the floor and wall surfaces are completely dry before proceeding.


2: Mark and Apply Cove Strip

 a. Measure and mark the desired height of the cove base on the wall. Typically, cove bases range from 4 to 6 inches in height, but this can vary depending on your specific needs.

 b. Install a cove strip or guide along the marked height on the wall. This will help you achieve a consistent and uniform cove height during application.


3: Mixing the Cove Epoxy Mortar

 a. Open the Cove Epoxy Mortar Kit and organize all the components. Typically, the kit includes the epoxy resin (Part A), hardener (Part B), and aggregate.

 b. Combine the epoxy resin (Part A) and hardener (Part B) in a clean mixing container. Follow the manufacturer’s instructions regarding the mixing ratios. Mix thoroughly using a drill with a mixing paddle attachment until the mixture is uniform.

4: Apply the Cover Mix

 a. Using a trowel, apply the epoxy mortar to the joint where the floor meets the wall. Press the mortar firmly into the joint to ensure good adhesion.

 b. Use a coving trowel to shape the mortar into a smooth, curved cove that transitions seamlessly from the floor up the wall. Work in small sections, maintaining a consistent shape and height.

 c. Smooth and Even Out: Continuously smooth the cove as you apply the mortar. Use the coving trowel to create an even, uniform curve. Adjust as necessary to ensure a clean, professional appearance.

5: Detailing

 a. Make sure that the Cove mortar is placed between the wall and floor in proper thickness and consistency.


6: Curing and Finishing

 a. Use a small trowel or finishing tool to smooth out the edges where the cove meets the floor and wall. Ensure there are no rough spots or gaps.

 b. Remove the Cove Strip and let the applied epoxy mortar cure according to the manufacturer’s instructions. Curing times may vary based on environmental conditions, but it typically takes 24-48 hours.


7: Inspect and clean

 a. After curing, inspect the cove for any imperfections. Sand any rough areas or edges as needed.

b. Final Cleaning: After sanding, clean the area to remove any dust or debris, ensuring a polished finish.

This step-by-step process will help you achieve a durable, seamless, and aesthetically pleasing cove base using the Cove Epoxy Mortar Kit, ensuring long-lasting protection and a clean finish between your floor and wall surfaces.

Additional Tips for Successful Application

  1. Temperature and Humidity Control: Make sure the workspace is within the recommended temperature range (typically between 60°F and 85°F) for optimal curing. High humidity can slow down the curing process, so consider using a dehumidifier if conditions are damp.
  2. Use of Proper Tools: Using the right tools is important for achieving a smooth finish. Invest in high-quality trowels and mixing paddles to get a uniform application. A coving trowel is especially important for shaping the cove effectively.
  3. Cleanup and Maintenance: Clean your tools immediately after use to prevent the epoxy from hardening on them. Use a solvent like acetone for easy cleanup.
  4. Post-Application Care: After the epoxy has cured, consider applying a sealant or topcoat to improve durability and resistance to stains. This additional layer can significantly increase the lifespan of your cove.
  5. Regular Inspections: Periodically check the cove for any signs of wear or damage, especially in high-traffic areas. Addressing issues early can prevent more extensive repairs later.