Metal and steel surfaces are built for strength, but without proper protection, even the toughest materials can fall to rust, corrosion and weather changes. Whether you’re maintaining industrial machinery or repairing a steel structure, it is important to apply a protective coating to prevent any kind of rust or corrosion from coming on the metal or steel. This is the best way to extend the lifespan and appearance of the metal structure.
In this article, we will learn how to easily apply metal and steel coatings and achieve professional-grade results. Here is a complete DIY step-by-step guide to help you.
Step 1: Understand the Metal Coatings
It is important to understand why metal coating is required in the first place on any structure. Metal and steel coatings create a durable barrier that protects surfaces from oxygen, moisture and chemicals, the three biggest culprits behind the corrosion.
ArmorPoxy’s industrial-grade metal and steel coatings are specifically engineered to resist harsh environments, preventing harsh rust, UV exposure or abrasion through long-lasting protection. The coating is the best way to have professional visual appeal of your equipment or structure in a uniform finish.
Step 2: Gather your Tools and Materials
Proper preparation ensures smooth application. Here’s what you will need.
- Metal and steel coatings such as ArmorPoxy Steel and Metal Coating System
- Wire brush or grinder
- Degreaser or solvent cleaner
- Paint roller or spray gun
- Mixing stick or paddle
- Drop cloths and painter tape
- Professional protective gear like gloves, goggles and respirator masks
Make sure all of these materials and tools are clean and fully functional. Always read the manufacturer’s data sheet to confirm mixing ratio, drying time and application method.
Step 3: Surface Preparation is Key
Surface prep is very important before doing any kind of coating. Without a clean, smooth surface, the coating won’t bond properly, and this will lead to premature or peeling failure.
- Remove rust and old coating using a wire brush or sandblaster.
- Clean the surface thoroughly using degreaser.
- Rinse and let it dry completely. Moisture can interfere with adhesion.
- Apply a primer if required for metal surfaces to improve coating adhesion and coverage.
These prep steps will ensure your metal and steel coating last longer.
Step 4: Apply the Coating
Once your surface is fully ready, it is time to apply your ArmorPoxy Metal and Steel Coating on the structure. Follow the step below for a professional look.
- Mix thoroughly – stir the coating to ensure even colour and consistency. For two-part coatings like epoxy and urethane, combine base and activator pre-instructions.
- Apply evenly using a roller on a flat surface or a spray gun for a longer structure. You need to maintain an even layer everywhere.
- Avoid over application. This happens when you apply a thick mixture on an uneven or dry surface. It’s better to apply a thin layer twice than one heavy coating that is uneven.
- Drying time is important. Follow the product guideline for curing. For ArmorPoxy, the product required a drying time of 24 hours or overnight, depending on temperature and humidity.
Step 5: Add a Second Coat if Required
It is important to see if a second coat is required on the structure. A second coat is highly recommended to enhance durability, improve appearances and ensure full coverage.
Step 6: Inspect and Maintain
The last step in DIY coating is to observe once the coating has cured completely and inspect the surface for missed spots or uneven texture. A smooth glossy finish is required here.
Further, for maintenance, it is only required to clean the coated surface with a dry cloth to remove dust or apply water to prevent scratches. Drying the metal structure is very necessary to keep the moisture and rust from spreading.
ArmorPoxy Metal and Steel Coating
Not all coatings are created equal, and ArmorPoxy metal and steel coatings are trusted by industrial users worldwide. ArmorPoxy coating has not only exceptional adhesion and corrosion resistance but is durable as well. They are created for easy DIY application and to mark professional finishing.
From bridges to machinery and railings, tanks and steel structures, ArmorPoxy products provide superior protection that lasts longer and saves time and labour.